Ointment Manufacturing Plant in India, Bahrain, Oman, Qatar, Kuwait, UAE, Saudi Arabia, Iraq, Algeria, Angola, Benin, Botswana, Burkina Faso, Burundi, Cape Verde, Cameroon, Central African Republic (CAR), Chad, Comoros, Democratic Republic of the Congo, Republic of the Congo, Cote d'Ivoire, Djibouti, Egypt, Equatorial Guinea, Eritrea, Ethiopia, Gabon, Gambia, Ghana, Guinea, Guinea-Bissau, Kenya, Lesotho, Liberia, Libya, Madagascar, Malawi, Mali, Mauritania, Mauritius, Morocco, Mozambique, Namibia, Niger, Nigeria, Rwanda, Sao Tome and Principe, Senegal, Seychelles, Sierra Leone, Somalia, South Africa, South Sudan, Sudan, Swaziland, Tanzania, Togo, Tunisia, Uganda, Zambia, Zimbabwe, Brazil, Mexico, Colombia, Argentina, Peru, Venezuela, Chile, Ecuador, Guatemala, Cuba, Haiti, Bolivia, Dominican Republic, Honduras, Paraguay, Nicaragua, El Salvador, Costa Rica, Panama, Puerto Rico, Uruguay, Afghanistan, Armenia, Azerbaijan, Bahrain, Bangladesh, Bhutan, Brunei, Cambodia, China, Cyprus, Georgia, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kazakhstan, Kuwait, Kyrgyzstan, Laos, Lebanon, Malaysia, Maldives, Mongolia, Myanmar (Burma), Nepal, North Korea, Oman, Pakistan, Palestine, Philippines, Qatar, Russia, Saudi Arabia, Singapore, South Korea, Sri Lanka, Syria, Taiwan, Tajikistan, Thailand, Timor-Leste, Turkey, Turkmenistan, United Arab Emirates (UAE), Uzbekistan, Vietnam, Yemen
 
Product List

Ointment Manufacturing Plant

Ointment Manufacturing Plant Cream Ointment Manufacturing Plant
Description
 
We are amongst the reputed manufacturers and exporters of Ointment Manufacturers Plant in India. Designed to perfection, the plant is extensively used for manufacturing pharmaceutical ointments, cream, sterile preparations, cosmetic, suspensions and gels. For optimum performance, the plant is provided with water phase vessels, main manufacturing vessel and pre-mixing wax. For emulsifying, the main vessel is provided with bottom high-speed homogenizer and slow speed anchor agitator for mixing. 

Creams & Ointments:- Ointment Manufacturers Plant in India. Designed to perfection, the plant is extensively used for manufacturing pharmaceutical ointments, cream, sterile preparations, cosmetic, suspensions and gels.
 
Specification
  • Available in batch capacities from 100 kgs to 3000 kgs
  • Completely untouched process, hence less chance of contamination
  • Jacketed vessels for heating/cooling processes
  • Centrally located control panel for ease of operation by a single operator
 

PRIMARY COMPONENTS

  • A jacketed water heating vessel with direct coupled stirrer.
  • A jacketed oil(wax) preparation vessel with a semi anchor agitator coupled to a suitable geared motor.
  • Mesh filters for the above vessels.
  • A vacuum rated jacketed main manufacturing vessel. The top head of the vessel is sealed with suitable food grade silicon gasket and can be lifted with a hydraulic lifting system.
  • The vessel is “hemispherical” in shape for complete removal of the product from the bottom.
  • The above vessel is provided with a hydraulic lid lifting system for cleaning of the internals as per CGMP requirements.
  • A Semi – Contra type anchor agitator assembly coupled to a suitable “hollow shaft” gear box assembly.
  • The agitator is provided with suitable PTFE scrappers to cover the entire internal surface of the vessel.
  • A dry mechanical seal for the agitator assembly.
  • A bottom entry homogenizer provided at an angle for proper homogenizing of the product.
  • A double cartridge mechanical seal with “water flow switch” for the homogenizer.
  • A vacuum transfer system connected to the main vessel for transferring of the material from the pre-preparation vessel. The system ensures minimum handling and almost zero wastage of the product.
  • Final product storage vessel with castors.
  • Sanitary Inter-connecting piping
  • Lobe pump for final product transfer to the storage vessel.
  • A plunger pump for product transfer from the storage vessel to the filling machine.
  • A central control panel for controlling the various parameters during the manufacturing process.
  • A variable frequency drive (vfd) for both the anchor agitator and the homogenizer for speed control during the manufacturing process as per SOPs.
  • Integrated working platform for easy access

 

SALIENT FEATURES

  • The plant is designed as per the CGMP and FDA guidelines.
  • Completely closed system as per GMP requirements.
  • Process control for individual items at each level of production.
  • Integrated system makes it easy to operate and clean.
  • All vessels are constructed out of S.S. 316 L quality as conforms to the GMP guidelines.
  • The main manufacturing vessel is hemispherical to aid product removal.
  • All vessels are provided with jacket for heating/cooling operations.
  • The jackets are provided with mineral wool insulation for preventing heat loss.
  • The main manufacturing vessel is vacuum rated and provided with various connections for product addition, hopper for powder addition, a light glass and sight glass are provided on the top dish.
  • The anchor agitator is provided with a dry mechanical seal and the homogenizer is provided with a double cartridge mechanical seal with water cooling system. Both the seals are vacuum rated.
  • A VFD is provided for both the agitator and the homogenizer.
  • The final product storage vessel is provided with conical bottom and castors for movability.
  • Safety interlocks to prevent the anchor and homogenizer from starting when the top lid is lifted for cleaning.
  • The gaskets are food grade silicon, conforming to GMP guidelines.
  • Inbuilt temperature controller for the main manufacturing vessel for product temperature control.
  • All interconnecting piping is of S.S. 316 quality, and provided with sanitary tri-clover fittings for complete dismantling for cleaning and passivation on product changeover.
  • All valves are tri-clover type ball valves in S.S. 316 quality.
  • The pipeline is provided with suitable points for product sampling and inline cleaning.
  • Central control panel for controlling all the processes of the plant.
  • A Stainless steel working platform is provided for the length of the plant for easy access to all the vessels and visual control of the entire process.

 

Optional Features

  • Load cells with control unit for the main manufacturing vessel.
  • PLC based panel with touch screen MMI and menu options for the panel.
  • Inline homogenizer in place of bottom entry homogenizer.
  • Jacketted Storage vessel for product transfer.
  • Contra mixer with two motors for preparation of foaming products like toothpaste, etc.
  • Perforated anchor agitator for difficult to mix products.
  • Completely closed pre-preparation vessel for manufacture of sterile preparations.
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