Manufacturer and Exporter of Process Machinery & Projects
Liquid Syrup Section
Ointmnent Section
APISpeciality Chemical Machinery
Liquid Syrup Manufacturing Plant
The liquid syrup manufacturing plant also known as liquid oral manufacturing plant is suitable for the preparation of pharmaceutical syrups, liquid orals, suspensions, and many more.
Equipment Design
- Sugar or primary syrup manufacturing vessel
- Sugar or primary syrup manufacturing vessel
- Sugar filtration system
- Main manufacturing vessel
- Final filtration system
- Inline homogenizer
- Final product storage vessel
- Sanitary Inter-connecting piping
- Central control panel
- Integrated working platform for easy access
Salient Features
- The Ravi Kiran make Liquid Syrup smanufacturing plant is designed as per the cGMP and FDA guidelines.
- The Ravi Kiran Liquid Syrup manufacturing Plant is provided with individual level of process control at each level of manufacturing process.
- The completely integrated system with interconnection makes it easy for the operation, cleaning and validation of the plant.
- CIP facility for all vessels as per CGMP requirements
- The sugar syrup preparation vessel is provided with a double jacket with mineral wool insulation for the heating operation for sugar syrup preparation. The final manufacturing vessel is provided with a full jacket for heating and / or cooling operations. The jacket is also provided with a mineral wool insulation with S.S. cladding as per GMP specifications.
- The primary vessel, the main manufacturing vessel and the final storage vessel are provided as a standard with bottom entry high speed stirrer mounted on the bottom dish with standard mechanical seal of SIC VS SIC face combination for trouble free operation. The mechanical seals are with jacket with cooling arrangement as a standard.
- The speed of the mechanical stirrers for the vessels can be set from the Variable frequency drive provided in the panel as per the manufacturing process requirement and as mandated in the standard operation procedure (SOP) for the product manufacture.
- The vessel is provided with internal baffles which are removable type for easy cleaning and gentle mixing. The baffles also help prevent vortex for better mixing.
- An In-line homogenizer is provided for the manufacturing vessel for the preparation of the suspensions, emulsions, and similar difficult to mix products.
- All the gaskets provided in the plant are of Food Grade Silicon Gaskets with validation certificates.
- The Ravi Kiran make Plant is provided with a pre filter for the sugar syrup filtration and a final filter for the filtration of the final liquid after manufacturing in the main preparation vessel.
- The plant piping is provided with sanitary tri-clover fittings for complete dismantling and opening of the line for cleaning and passivation during product changeover.
- CIP facility for all vessels
- The interconnection pipe line is provided with sampling points at suitable locations. It is also provided with cleaning and validation points.
- The liquid syrup plant is provided with a single control panel located at a suitable location on the platform to operate and control all the processes from a single location.
- A Full S.S. working platform with dimpled floor, stair case and railing is provided for the length of the plant with suitable arcs as per the vessel diameter for easy access and operation of the vessels.
- An optional Vacuum loading system with vacuum pump for direct loading of sugar into the primary sugar preparation vessel can be provided.
- Dynamic load cell with independent control unit can be provided for the primary sugar preparation and the main manufacturing vessel.
- The control panel can be provided with a PLC based panel with MIMIC and menu options for complete automation and data validation.
APPLICATION
-
Pharmaceutical formulations
-
Suspensions
-
Cough syrups
-
Nutraceuticals
EQUIPMENT STANDARDS & CERTIFICATION
- CGMP, FDA, ASME, WHO, ISPE, BPE, ANSI, 21CFR, UKCA, CE, 21 CFR and SCADA compliant
Related Blogs
Key Trends in Manufacturing Products and Exportation
In the dynamic world of manufacturing, staying ahead of the curve is essential for businesses to thrive and succeed in global markets. As we navigate the complexities of international trade and technological advancements, certain key trends are reshaping the landscape of manufacturing products and exportation. Let's explore these trends that…
Revolutionising the Beauty Industry: The Latest Trends in Cosmetic Machinery
The cosmetic industry has always been at the forefront of innovation, constantly striving to provide consumers with the latest and greatest products. While the quality of ingredients and formulation play a crucial role, the machinery used in cosmetic manufacturing also significantly impacts product development and quality. In recent years, the…
Successful Project Completion
Ravi Kiran is please to announce the successful execution of a project for the manufacture of API. intermediates and similar products for a upcoming factory in Maharashtra. we have designed, manufactured and installed various machinery conforming to the international regulatory standard for a USFDA complaint facility. Suggested Reads Understanding the…
Exploring Current Trends in the Cosmetic Industry
The cosmetic industry is ever-evolving, with trends that reflect changing consumer preferences, technological advancements, sustainability concerns, and cultural influences. In this blog, we'll delve into some of the current trends shaping the cosmetic industry. Clean Beauty Movement: Consumers are increasingly opting for products with natural and clean ingredients. This trend…
Rapid Mixer Granulators
Ravi Kiran Industries is a leading manufacturer of Rapid Mixer Granulators also know as High Shear Mixer Granulator for the Pharmaceuitcal industry. Unlocking Pharmaceutical Efficiency: The Power of Rapid Mixer Granulators In the realm of pharmaceutical manufacturing, efficiency is paramount. From developing new formulations to optimizing existing ones, every step…
Exploring the Efficiency and Functionality of Multicolumn Distillation Plants
In industries where precision and purity are paramount, such as pharmaceuticals, biotechnology, and chemical manufacturing, the process of distillation stands as a cornerstone. One of the most advanced and efficient iterations of this process is the multicolumn distillation plant. Let's delve into what makes these plants integral to various sectors…
Mastering Pharmaceutical Liquid Oral Manufacturing: A Comprehensive Guide
Introduction: In the world of pharmaceuticals, liquid oral medications play a pivotal role in delivering precise dosages to patients of all ages. From pediatric syrups to adult solutions, the demand for high-quality liquid oral formulations continues to grow. For pharmaceutical companies venturing into this domain, establishing a robust manufacturing plant…
Setting Up an Ointment Manufacturing Plant: A Comprehensive Guide
In the realm of pharmaceuticals, the demand for ointments continues to grow steadily, driven by increasing healthcare needs worldwide. If you're considering venturing into the manufacturing of ointments, this guide will walk you through the essential steps and considerations to set up a successful ointment manufacturing plant. Understanding the Market…
Sparkler Filters: Enhancing Industrial Filtration Efficiencies
In the realm of industrial filtration, where efficiency and reliability are paramount, sparkler filters emerge as stalwart champions. These ingenious devices play a crucial role in a myriad of industries, from pharmaceuticals to beverages, ensuring the purity and quality of liquids by removing impurities and particulates effectively. Let's delve into…
Understanding the Batch Fluid Bed Dryer: A Comprehensive Guide
Ravi Kiran Industries is a leading manufacturer of fluid bed dryers since1985. In the world of industrial drying, the batch fluid bed dryer stands out as a versatile and efficient solution. Whether you're in pharmaceuticals, food processing, or chemical manufacturing, understanding how this equipment works can help optimize your production…
Speak with a Specialist
Do you have any inquiries regarding the manufacturing of cosmetics machinery and its export facilities? Our support team is ready to assist you.