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Rapid Mixer Granulator – High-Speed Pharmaceutical Granulation Machine
RAPID MIXER GRANULATOR
The Rapid Mixer Granulator is essential equipment in the pharmaceutical industry, used to efficiently mix dry powders and granules into a uniform blend. It operates by combining ingredients in a mixing bowl where a high-speed impeller and chopper work together to achieve consistent wet granulation, ensuring optimal product quality and performance.
Industrial Rapid Mixer Granulator for Pharma Industry
Equipment Design
The main assembly consists of a main mixing bowl made out of S.S. 316 quality. The bowl is provided with two impellers. The main mixing impeller is mounted vertically with a horizontal rotation and the chopper blade is mounted on the side and rotates in the vertical axis. The complete assembly is mounted on a suitable bearing housing provided beneath the bowl with specially designed seal and air purging arrangement. The complete assembly is coupled to a suitable gear box and motor through a belt assembly.
Pharmaceutical Rapid Mixer Granulator – Features & Benefits
Salient Features
- Specially designed bowl ensures constant flow of processing material thereby reducing the process time to have a short batch cycle time.
- Specially designed mixing blades and the chopper blades gives a uniform and homogenous product of even particle size without lumps.
- Pneumatic discharge ensures quick and complete discharge of the material from the container.
- Charging port provided for charging material during processing.
- Totally enclosed system and filter bag for the top vent gives a completely dust free environment.
- PLC automation with printer for data logging facility.
- Spray ball for clean in place (CIP) facility.
- VFD for the mixing and the granulator motor.
Why Choose Our Rapid Mixer Granulator Manufacturer in India?
We specialize in manufacturing GMP-compliant rapid mixer granulators that offer:
- High-speed granulation with uniform mixing.
- Energy-efficient & low maintenance design.
- Advanced control system for precision operation.
- Compliance with pharma industry regulations.
Rapid Mixer Granulator Working Principle – How It Works?
A Rapid Mixer Granulator follows a three-step process:
- Dry Mixing: The powders are blended uniformly.
- Wet Granulation: A binding liquid is added to form granules.
- Granule Formation: The material is sheared into the desired particle size.
This process ensures efficient drug formulation with high-quality granules.
Technical Specification of Rapid Mixer Granulator
Gross Volume | Working Volume | Main Motor | Granulator Motor | ||
---|---|---|---|---|---|
H.P. | H.P. | ||||
25 Ltrs | 20 Ltrs | 3/5 | 750/1500 | 1.5/2 | 1500/3000 |
100 Ltrs | 80 Ltrs | 7.5/10 | 750/1500 | 2/3 | 1500/3000 |
250 Ltrs | 200 Ltrs | 20/30 | 750/1500 | 3/5 | 1500/3000 |
400 Ltrs | 320 Ltrs | 30/40 | 750/1500 | 5/7.5 | 1500/3000 |
600 Ltrs | 480 Ltrs | 40/50 | 750/1500 | 7.5/10 | 1500/3000 |
Applications of GMP-Compliant Rapid Mixer Granulator
- Pharmaceuticals
- Chemicals
- Food
EQUIPMENT STANDARDS & CERTIFICATION
- CGMP, FDA, WHO, UKCA, CE, 21 CFR and SCADA compliant
Granulation Equipment for Pharmaceuticals – Uses & Advantages
Granulation equipment is vital for the pharmaceutical industry, facilitating the formation of uniform granules for tablets and capsules. These machines improve the flow properties, compressibility, and uniformity of active ingredients. With features like automated controls and high efficiency, they enhance product quality and streamline production, ensuring compliance with GMP standards.
Key Components of High-Speed Rapid Mixer Granulator
- Mixing Bowl: For uniform blending of raw materials.
- Impeller and Chopper: To break down particles and form granules.
- Discharge Unit: Ensures smooth and controlled unloading of granulated material.
- Control Panel: Offers precise automation for consistent results.
FAQ's: Rapid Mixer Granulator for Pharmaceutical and GMP-Compliant Applications
What is a Rapid Mixer Granulator?
A Rapid Mixer Granulator is an industrial machine used in pharmaceutical manufacturing to mix powders and form granules efficiently.
How does a High-Speed Rapid Mixer Granulator work?
It follows three key stages: dry mixing, wet granulation, and granule formation, ensuring uniform particle size.
What industries use GMP-Compliant Rapid Mixer Granulators?
Primarily used in pharmaceutical industries, but also in nutraceutical, chemical, and food industries.
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