Liquid Syrup Manufacturing Plant – Pharma-Grade Production Equipment

Manufacturer of Liquid Oral Syrup Plant in India

The liquid syrup manufacturing plant also known as liquid oral manufacturing plant is suitable for the preparation of pharmaceutical syrups, liquid orals, suspensions, and many more.

Liquid Syrup Manufacturing Plant for Pharma Industry

Equipment Design

Liquid Syrup Plant – Pharmaceutical Syrup Manufacturing Vessels

  • Sugar or primary syrup manufacturing vessel
  • Sugar or primary syrup manufacturing vessel
  • Sugar filtration system
  • Main manufacturing vessel
  • Final filtration system
  • Inline homogenizer
  • Final product storage vessel
  • Sanitary Inter-connecting piping
  • Central control panel
  • Integrated working platform for easy access

Salient Features

Syrup Manufacturing Machine – Features & Benefits

  • The Ravi Kiran make Liquid Syrup smanufacturing plant is designed as per the cGMP and FDA guidelines.
  • The Ravi Kiran Liquid Syrup manufacturing Plant is provided with individual level of process control at each level of manufacturing process.
  • The completely integrated system with interconnection makes it easy for the operation, cleaning and validation of the plant.
  • CIP facility for all vessels as per CGMP requirements
  • The sugar syrup preparation vessel is provided with a double jacket with mineral wool insulation for the heating operation for sugar syrup preparation. The final manufacturing vessel is provided with a full jacket for heating and / or cooling operations. The jacket is also provided with a mineral wool insulation with S.S. cladding as per GMP specifications.
  • The primary vessel, the main manufacturing vessel and the final storage vessel are provided as a standard with bottom entry high speed stirrer mounted on the bottom dish with standard mechanical seal of SIC VS SIC face combination for trouble free operation. The mechanical seals are with jacket with cooling arrangement as a standard.
  • The speed of the mechanical stirrers for the vessels can be set from the Variable frequency drive provided in the panel as per the manufacturing process requirement and as mandated in the standard operation procedure (SOP) for the product manufacture.
  • The vessel is provided with internal baffles which are removable type for easy cleaning and gentle mixing. The baffles also help prevent vortex for better mixing.
  • An In-line homogenizer is provided for the manufacturing vessel for the preparation of the suspensions, emulsions, and similar difficult to mix products.
  • All the gaskets provided in the plant are of Food Grade Silicon Gaskets with validation certificates.
  • The Ravi Kiran make Plant is provided with a pre filter for the sugar syrup filtration and a final filter for the filtration of the final liquid after manufacturing in the main preparation vessel.
  • The plant piping is provided with sanitary tri-clover fittings for complete dismantling and opening of the line for cleaning and passivation during product changeover.
  • CIP facility for all vessels
  • The interconnection pipe line is provided with sampling points at suitable locations. It is also provided with cleaning and validation points.
  • The liquid syrup plant is provided with a single control panel located at a suitable location on the platform to operate and control all the processes from a single location.
  • A Full S.S. working platform with dimpled floor, stair case and railing is provided for the length of the plant with suitable arcs as per the vessel diameter for easy access and operation of the vessels.
  • An optional Vacuum loading system with vacuum pump for direct loading of sugar into the primary sugar preparation vessel can be provided.
  • Dynamic load cell with independent control unit can be provided for the primary sugar preparation and the main manufacturing vessel.
  • The control panel can be provided with a PLC based panel with MIMIC and menu options for complete automation and data validation.

How Does a Pharmaceutical Syrup Manufacturing Plant Work?

A pharmaceutical syrup manufacturing plant works by efficiently producing liquid syrups used in medicines through a streamlined process. It includes equipment like sugar syrup vessels, filtration systems, homogenizers, and storage tanks designed to meet cGMP and FDA standards. The process involves heating, mixing, filtration, and precise formulation to ensure high-quality pharmaceutical syrups for safe consumption.

Why Choose Our Liquid Syrup Production Line?

Our liquid syrup production line is designed for precision, efficiency, and compliance with cGMP and FDA standards. We offer customizable solutions with advanced features like automated controls, high-quality filtration systems, and seamless integration for large-scale and small-scale production. Choose us for reliable, cost-effective, and high-performance equipment tailored to meet your pharmaceutical production needs.

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Oral Liquids | Non-Sterile Solutions & Suspensions | CMO

Our expertise lies in the production of high-quality oral liquids, non-sterile solutions, and suspensions. As a Contract Manufacturing Organization (CMO), we provide end-to-end solutions for pharmaceutical companies, ensuring compliance with industry standards while delivering superior products.

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Liquid Syrup Manufacturing Equipment for Pharma Companies

Our state-of-the-art liquid syrup manufacturing equipment is designed specifically for pharmaceutical companies. From mixing vessels and filtration systems to packaging solutions, our equipment ensures efficiency, accuracy, and compliance with cGMP and FDA standards, enabling seamless syrup production.

Step-by-Step Process of Syrup Production

  1. Preparation of Sugar Syrup: Mixing and heating sugar in vessels.
  2. Addition of Active Ingredients: Integrating medicinal compounds with precision.
  3. Homogenization: Ensuring uniformity in the syrup solution.
  4. Filtration: Removing impurities with advanced filtration systems.
  5. Storage and Packaging: Safe storage and efficient packaging for distribution.

Our comprehensive process ensures high-quality pharmaceutical syrups tailored to industry demands.

APPLICATION

EQUIPMENT STANDARDS & CERTIFICATION

  • CGMP, FDA, ASME, WHO, ISPE, BPE, ANSI, 21CFR, UKCA, CE, 21 CFR and SCADA compliant

FAQ's: Liquid Syrup Manufacturing Plant and Production Line

What is a Liquid Syrup Manufacturing Plant?

Liquid Syrup Manufacturing Plant is a specialized unit designed to produce pharmaceutical oral syrups efficiently.

What are the key components of a Syrup Manufacturing Machine?

The key components include syrup mixing vessels, homogenizers, filtration units, and filling lines.

How do I choose the best Liquid Syrup Production Line?

Consider factors like capacity, GMP compliance, automation level, and manufacturer reputation.

Who are the best Sparkler Filter Manufacturers in India?

India is home to several reputable Sparkler Filter manufacturers. Among the leading names, Ravi Kiran Industries is recognized for its high-quality filtration systems designed as per cGMP and FDA standards. Their Sparkler Filters are known for durability, performance, and customization, making them a preferred choice for various industries.

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Looking for the best Liquid Syrup Manufacturing Plant?

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