Manufacturer and Exporter of Process Machinery & Projects
Liquid Syrup Section
Ointmnent Section
APISpeciality Chemical Machinery
Sparkler Filter – Best Zero Hold Up Sparkler Filter Manufacturers in India
over 2500 units in operation...
What is a Sparkler Filter?
Zero Holdup Sparkler Filter
The horizontal sparkler type filter is the most versatile filtration system for solid – liquid separation It can also be used apart from filtration, with the help of filter aids for giving a sparkling effect to the liquids filtered.
Equipment Design
Looking for the best Sparkler Filter solutions? Our Zero Hold Up Sparkler Filters are designed for high-efficiency filtration with various capacities and sizes to meet industry demands. As one of the top Sparkler Filter Manufacturers in India, we provide durable and high-performance Sparkler Filter Press systems for pharmaceutical, chemical, and food industries.
- The filter plate is provided with a filter ring for better sealing
- The filter is completely welded to the filter ring to make a crevice free surface most suited for pharmaceutical and no contamination applications,
- The perforated screen is provided with edge support for better life of filter media
- The interlocking Cup (spacer) is completely welded to the filter plate to make one piece construction.
- It is faster to assemble and open due to minimum open parts
- Central feeding from the bottom ensures that the unfiltered liquid does not come in contact with the vessel hence no solid remains in the vessel.
Sparkler Filter Working Principle
The Sparkler Filter Working Principle is based on pressure filtration, ensuring that impurities are trapped within filter plates while allowing clean liquid to pass through. The design allows for minimal product loss, making it ideal for industries requiring high purity filtration.
- Available in S. S. 316 L and S. S. 304 construction in various configurations.
- Single pass operation with complete recovery of solids.
- Complete product recovery, no separate scavenging operation required.
- He filter plates are completely welded to the ring to avoid contamination
- The interlocking cups are welded to the filter plate to make it a one piece construction, for ease in cleaning and operation.
- The complete assembly is a closed system, thereby elminating the danger of spillage, gas dispersion, etc.
- Solid cake recovery possible by drying from the bottom purging valve.
- Uniform cake distribution on all the filter plates.
- It comes with a variety of pumps like centrifugal, lobe. gear. etc.
- All gaskets are food grade silicon as per CGMP gudelines.
- Optionally available with steam jacket for heating during filtration.
- Complete unit can be dismantled for washing and sterilizing, thus making it suitable for pharmaceutical applications.
- Variety of filtration media can filter aids can be used depending on application.
Sparkler Filter Capacity & Size Guide
TECHNICAL SPECIFICATIONS FOR SPARKLER FILTER
Our Sparkler Filters are available in various capacities and sizes, ranging from 5 liters to 500 liters. We manufacture customized Sparkler Filter Press systems to suit diverse industry requirements.
Model (Dia X No Of Plates) | Height Of Plates (mm) | Filtering Area (M2) | Cake Holding Cap. (max) (Ltrs) | Cake Holding Cap. (func) (Ltrs) | Flow Rate Ltrs/Hr | Pump Size | Motor Rating (H.P.) |
8"X 6 | 25 | 0.20 | 5.20 | 4.20 | 450 - 500 | 1?" | 1.0 |
8"X6 | 25 | 0.26 | 6.90 | 5.60 | 600 - 650 | 1?" | 1.0 |
14" X 8 | 40 | 0.75 | 32.80 | 22.50 | 1300 - 1500 | 1" | 2.0 |
14" X 10 | 40 | 0.93 | 41.00 | 29.10 | 1600 - 1800 | ין | 2.0 |
18" X 15 (s) | 28 | 2.49 | 63.50 | 35.00 | 5000 - 5500 | 1 1?" | 3.0 |
18" X 23 (s) | 28 | 3.81 | 97.36 | 53.55 | 7700 - 8200 | 1 1?" | 3.0 |
18" X 8 (D) | 40 | 1.33 | 50.80 | 35.56 | 2700 - 3200 | 1 1?" | 3.0 |
18" X 12 (D) | 40 | 1.99 | 76.20 | 53.34 | 4000-4500 | 11?" | 3.0 |
24" X 10 | 40 | 2.96 | 68.50 | 45.90 | 6800 - 7300 | 2" | 5.0 |
24" X 15 | 40 | 4.44 | 102.00 | 68.80 | 10200 - 10700 | 2" | 5.0 |
24" X 24 | 40 | 7.11 | 164.00 | 110.00 | 16000 - 16500 | 2" | 5.0 |
33" X 7 | 40 | 4.32 | 114.50 | 64.50 | 7000 - 7500 | 21?" | 7.5 |
33" X 14 | 40 | 11.65 | 216.00 | 121.00 | 7000 - 7500 | 21?" | 7.5 |
33" X 20 | 40 | 11.65 | 309.00 | 173.00 | 19500 - 20000 | 21?" | 7.5 |
Standards Types Sparkler Filter
CONSTRUCTION
The filters are made out of Stainless steel in S.S. 304. 316 & 316 L qualities. The cartridge assembly consists of a number of disc type filter plates with perforated support screen filter media and interlocking cups placed one on top of the other and supported at the bottom by a cartridge plate. The entire assembly is held together with the help of side tie rods which are of” T ” type construction for longer life. The filter together with the pump and interconnecting piping is mounted on a sturdy base clodded with S.S. sheets and provided with castors for movability. The filter can also be supplied without pump, where external positive pressure is available.
SCAVENGING OPERATION:
The unfitered liquid remaining inside the shell at the end of filtration can be filtered by scavenging operation opening the single plate valve and applying pressure from the vent using compressed air or nitrogen / inert gas, so that even the last drop of unfiltered liquid passes through the bottom plate It is avalable in 14″ & 18* Dia models as a standard and con be provided in 33’Dia model on request
SPECIFICATIONS FOR SPARKLER FILTER (STANDARD TYPE)
SIZE | TYPE OF PUMP | MOTOR | TYPE OF SEAL | Ht. OF PLATES | FILTERING AREA | CAKE CAPACITY | FLOW RATE Ltrs / Hr. |
8" Dia X 8 Plates | Gear | 1 HP-1440 | Oil Seal 25 mm | 25 mm | 0.2 m Sq. | Ltrs. | 450-500 |
8" Dia X 8 Plates | Gear | 1 HP-1440 | Oil Seal | 25 mm | m Sq. | Ltrs. | 600 - 700 |
8" Dia X 8 Plates | Centrifugal | 1HP-2800 | Mechanical* | 25 mm | 0.2 M Sq. | Ltrs. | 450 - 500 |
8" Dia X 8 Plates | Centrifugal | 1HP-2800 | Mechanical* | 25 mm | 0.25 M Sq. | 5.6 Ltrs. | 600 - 700 |
14" Dia X 8 Plates | Centrifugal | 2 Hp-2800 | Mechanical* | 38 mm | 0.65 M Sq. | 22 Ltrs. | 1300 - 1500 |
14" Dia. X 10 Plates | Centrifugal | 2 Hp-2800 | Mechanical* | 38 mm | 0.81 M Sq. | 27 Ltrs. | 1500 - 1700 |
18" Dia. X 8 Plates | Centrifugal | 3 Hp-2800 | Mechanical* | 50 mm | 1.15 M Sq. | 51 Ltrs. | 2500 - 3000 |
18" Dia. X 12 Plates | Centrifugal | 3 Hp-2800 | Mechanical* | 50 mm | 1.72 M Sq. | Ltrs. | 4000 - 4500 |
18" Dia. X 15 Plates | Centrifugal | 3 Hp-2800 | Mechanical* | 25 mm | 2.15 M Sq. | 40 Ltrs. | 5000 - 5500 |
18" Dia. X 23 Plates | Centrifugal | 3 Hp-2800 | Mechanical* | 25 mm | 3.3 M Sq. | 61.5 Ltrs. | 8000-8500 |
33" Dia. X 7 Plates | Centrifugal | 5 Hp-2800 | Mechanical* | 38mm | 4.01 M Sq. | 105 Ltrs. | 9000-9500 |
33" Dia. X 10 Plates | Centrifugal | 5 Hp-2800 | Mechanical* | 38mm | 5.51 M Sq. | 150 Ltrs. | 12500-13000 |
33" Dia. X 14 Plates | Centrifugal | 5 Hp-2800 | Mechanical* | 38mm | 7.52 M Sq. | 210 Ltrs | 17500-18000 |
Top Sparkler Filter Manufacturers in India
* – Mechanical Sal is provided with Tungsten carbide VS Tungsten Carbide face combinations.
Why Choose Our Sparkler Filter?
We are one of the leading Sparkler Filter Manufacturers in India, offering high-quality Zero Hold Up Sparkler Filters with robust construction, long-lasting performance, and cost-effective solutions.
Salient Features
- The complete filter plate is manufactured by cold process.
- The sealing of the filter plate is done by the spinning process for better sealing.
- The cartridge assembly is provided with type side bolts for longer life.
- The filters are provided with gear/centrifugal/lobe pumps fitted with mechanical seals as per requirement.
- Optionally available with steam jacket for heating of liquids at the time of filtration.
- The complete constructions is as per GMP specifications.
Applications of Sparkler Filter Press
- Pharmaceutical
- Chemical
- Ink
- Beverage
- Distillery
- Dairy
- Oleoresins
Equipment Standards & Certification
- CGMP, FDA, WHO, UKCA, CE
FAQ's: Everything You Need to Know About Sparkler Filters in India
What is a Sparkler Filter?
A Sparkler Filter is an advanced filtration system used for solid-liquid separation in industries like pharmaceuticals, chemicals, beverages, and more. It operates using horizontally arranged filter plates to achieve efficient clarification, high product recovery, and minimized contamination. Sparkler Filters are ideal for applications requiring consistent and high-quality filtration.
How does a Sparkler Filter work? (Sparkler Filter Working Principle)
The Sparkler Filter works by forcing the liquid through multiple filter plates arranged horizontally within the filter housing. The unfiltered liquid enters the system and passes through the filter media, which traps impurities and suspended particles. The clarified liquid exits through the outlet, while the solids are retained on the filter plates. Its design ensures easy operation, thorough cleaning, and high recovery efficiency.
What are the available Sparkler Filter sizes and capacities?
Sparkler Filters come in various sizes and capacities to cater to different industrial requirements. Typically, sizes range from small lab-scale models to larger industrial units with capacities suitable for high-volume filtration. Specific capacities and technical specifications can be customized based on process requirements. Consult the manufacturer for detailed options tailored to your needs.
Who are the best Sparkler Filter Manufacturers in India?
India is home to several reputable Sparkler Filter manufacturers. Among the leading names, Ravi Kiran Industries is recognized for its high-quality filtration systems designed as per cGMP and FDA standards. Their Sparkler Filters are known for durability, performance, and customization, making them a preferred choice for various industries.
Related Blogs
Navigating Ointment Manufacturing in Saudi Arabia: A Guide to Essential Machinery
Saudi Arabia’s burgeoning pharmaceutical and cosmetic industries are witnessing a surge in demand for high-quality ointments and creams. To meet this need, manufacturers are investing in advanced ointment manufacturing machinery. This blog delves into the key equipment required for setting up or upgrading an ointment production facility in the Kingdom.…
Lotion Manufacturing Plant
Samir Sampat See Full Bio
Best Cosmetic Cream Manufacturing Plant | Global Ointment Solutions Meta
Samir Sampat See Full Bio
Rapid Mixer Granulator Manufacturer in Saudi Arabia: Leading Granulation Solutions
Samir Sampat See Full Bio
Ointment Manufacturing Plant in Saudi Arabia
Samir Sampat See Full Bio
Ointment Manufacturing Plant in Nigeria
Samir Sampat See Full Bio
Sustainable Cosmetic Manufacturing: Eco-Friendly Machinery Solutions
Samir Sampat See Full Bio
Machinery Matters: Unveiling Manufacturing Insights
Samir Sampat See Full Bio
Key Trends in Manufacturing Products and Exportation
Samir Sampat See Full Bio
Revolutionising the Beauty Industry: The Latest Trends in Cosmetic Machinery
Samir Sampat See Full Bio
Speak with a Specialist
🚀 Need a High-Quality Sparkler Filter? Contact the Best Sparkler Filter Manufacturers in India Today! Get a Quote Now! 📩